Automatic Bottle Filling Machine
Automatic Bottle Filling Machine
Automatic Bottle Filling Machine in India India's manufacturing sector is rapidly adopting automation to enhance productivity and maintain global competitiveness. The Automatic Bottle Filling Machine in India caters to the diverse needs of industries by offering reliable, efficient, and cost-effective solutions. With a focus on quality and innovation, Indian manufacturers provide machines that meet international standards, ensuring seamless integration into existing production lines and compliance with regulatory requirements.Automatic Bottle Filling Machine Supplier in India Indian suppliers of Automatic Bottle Filling Machines offer a wide range of models tailored to various industry requirements. These suppliers provide comprehensive support, including installation, training, and after-sales service, ensuring optimal machine performance and longevity. By leveraging local expertise and manufacturing capabilities, Indian suppliers deliver high-quality machines at competitive prices, making them a preferred choice for businesses seeking reliable packaging solutions.Automatic Bottle Filling Machine Manufacturer in India India is home to several reputable manufacturers of Automatic Bottle Filling Machines, known for their commitment to quality, innovation, and customer satisfaction. These manufacturers utilise advanced technologies and adhere to stringent quality control measures to produce machines that meet the evolving needs of various industries. By offering customisable solutions and robust after-sales support, Indian manufacturers play a crucial role in enhancing the efficiency and competitiveness of businesses both domestically and internationally.
Automatic Bottle Filling Machine
The Automatic Bottle Filling Machine is an advanced packaging solution designed to efficiently and accurately fill various liquids into bottles of different shapes and sizes. Widely utilised in industries such as pharmaceuticals, food and beverages, cosmetics, and chemicals, this machine enhances productivity, ensures consistent fill volumes, and maintains high hygiene standards.
Constructed with high-grade stainless steel (SS304/SS316), the machine offers durability and resistance to corrosion, making it suitable for handling a wide range of liquids, including aqueous solutions, foaming liquids, and semi-viscous products. Its modular design allows for easy integration into existing production lines and facilitates quick changeovers between different bottle sizes and types.
Equipped with a PLC-controlled system and an intuitive HMI interface, operators can easily monitor and adjust filling parameters, ensuring precise control over the filling process. The machine’s “No Bottle – No Fill” mechanism prevents wastage and spillage, contributing to cost savings and environmental sustainability. The filling process involves feeding bottles onto an infeed turntable, which then transfers them onto a stainless steel slat conveyor belt. Bottles are accurately positioned under the filling nozzles by a pneumatic bottle stopper. The nozzles descend into the bottles and fill them from the bottom up, minimizing foam formation and ensuring a clean fill. After filling, bottles are automatically transferred to the capping and labeling stations.
| Model No. | EPBFM 1 | EP{-BFM 2 | EP-BFM 4 |
|---|
| Bottle Diameter | Up to 90 mm | Up to 90 mm | Up to 90 mm |
| Filling Range | 10 Gm to 1000 Gm (with suitable change part) | 10 Gm to 1000 Gm | 10 Gm to 1000 Gm |
| Accuracy | ±1.5% (depending on Material with single dose) | ±1% | ±1% |
| Electrical | 220 Volts, 1 Phase Power Supply (50 Hz) | 220 Volts, 3 Phase | 440 Volts, 3 Phase |
| Power | 1 H.P. | 1.5 H.P. | 2.5 H.P. |
| Production Output | Up to 30 bottles per minute | Up to 40 bottles per minute | Up to 100 bottles per minute |
| Conveyor Height | 850 to 950 mm | 850 to 950 mm | 850 to 950 mm |
| Overall Dimensions (L x W x H) | 1500 mm x 900 mm x 1550 mm | 2000 mm x 900 mm x 1550 mm | 2800 mm x 950 mm x 1550 mm |
| Net Weight | Approx. 350 kg | Approx. 500 kg | Approx. 700 kg |
High Precision Filling: Ensures accurate and consistent fill volumes, reducing product wastage.
Versatility: Capable of handling various bottle sizes and shapes, including PET, plastic, glass, and aluminium containers.
User-Friendly Interface: PLC-controlled system with HMI touch screen for easy operation and monitoring.
Hygienic Design: All contact parts made of SS316, complying with GMP standards, and easy to dismantle for cleaning and sterilisation.
Foam-Free Filling: Diving nozzles fill bottles from the bottom up, minimising foam formation.
Safety Features: Includes emergency stop buttons, overload protection, and safety interlocks to ensure operator safety.
Efficient Operation: Automatic infeed and exit of bottles, with minimal changeover time between different bottle sizes.
Energy Efficient: Equipped with A.C. variable frequency drive system to optimise power consumption.
The Automatic Bottle Filling Machine is suitable for a wide range of applications across various industries:
Pharmaceuticals: Filling syrups, suspensions, and other liquid medications.
Food and Beverages: Packaging juices, milk, sauces, and edible oils.
Cosmetics: Filling shampoos, lotions, and other personal care products.
Chemicals: Handling cleaning agents, lubricants, and other chemical solutions.
Future Prospects
The demand for Automatic Bottle Filling Machines is expected to grow, driven by the need for increased production efficiency and hygiene standards. Future advancements may include integration with IoT for real-time monitoring, AI-based predictive maintenance, and enhanced automation features to reduce human intervention further. Developments in sustainable materials and energy-efficient technologies will also play a significant role in the evolution of these machines.
